May 7, 2025

 

Debottlenecking steam superheat issues in a steam cracker

A major steam cracker facility faced critical challenges with excessive steam superheat reduction in its fired heaters, causing turbine damage. After failed conventional cleaning attempts, two specialized solutions were implemented: robotic cleaning during a shutdown and an online cleaning process during operation. The results were immediate and impressive across three furnaces, with steam production increases of 4 tonnes/hour and temperature gains of 35-60°C. Learn More

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How to restore a process-limited fired heater to design without a major revamp

Process-limited fired heaters that operate below design capacity represent significant lost opportunity costs. Fired heaters are the largest fuel consumers in a refinery, emitting an estimated 400 to 500 million tons of CO2 every year, so even minor improvements in their efficiency can lead to significant savings. To put it into perspective, if any fired heater is 1 or 2% inefficient, it can consume an additional $1M in fuel over a year. Learn More

WEBINAR: Achieve 90-95% clean fired heater convection section with robotic technology

Learn how ROV technology is delivering 90-95% clean convection sections while significantly reducing stack temperatures and improving furnace efficiency. Watch Now

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